Grooving, Parting, Threading uye Boring Insets
Maitiro ekudzikisa Nguva yekusashanda uye Mutengo weTool mune Yakakwira-Kuchinja Kwevhoriyamu
Nhanganyaya: Mutengo unovanda kunze kwemutengo wekuisa
Kana uchitenga zvikwata benchmark carbide insert suppliers, kuenzanisa kunowanzotanga nemutengo pane imwe neimwe. Ndiyo nzvimbo ine musoro yekutangira, asi pakuita grooving, kupatsanura, tambo uye kuita zvinofinha chaizvo, kuisa mutengo kazhinji ndiyo diki mutsara chinhu mumutengo chaiwo equation. Nguva yekuchinja, zvimedu zvema chip jamming, chatter{2}}induced rework, uye mutengo wekutakura wekutenga maSKU akawanda ari pedyo-akadhindwa anodarika musiyano uripakati pe$2 ne$3 kakawanda. Chinyorwa ichi chinotarisa maitiro mana ayo akavanzika mutengo unoratidza zvakanyanya - grooving/parting, threading, boring, and general SKU consolidation - uye izvo vatengi vanofanira kubvunza vatengesi vasati vaisa vhoriyamu odha.
Grooving and parting inserts: the chip-control problem
Kuchekwa nekuparadzana kunoshanda mune imwe yeasingakanganwiri geometries mukutendeuka: kupinza kwakamanikana, kwakadzika mukuchekwa, nekubviswa kwechip senzvimbo imwechete yekutadza kukuru. Kusiyana neOD kutenderedzwa uko machipisi anogona kupeta akasununguka, chinopinza chiri kushanda mukati megeji chiri kuchekwa, uye chipu chisina kudzorwa zvakanaka hachina kwekuenda kunze kwekudzokera mukati memukati kana mudhuri weworkpiece - zvichikonzera kupfava, kupera kwakashata pauriri, kana kuti zvakanyanya, isa pakati-kutsemuka.
Kune vatengi, izvi zvinogadzira kuisa hupamhi kusarudzwa uye chipbreaker geometry iwo maviri akasiyana akakosha kupfuura substrate giredhi mune akawanda grooving application. Zvirongwa zvakajairwa zvegrooving/parting (zvinowanzoonekwa seGPMN- uye GRMN-maitiro ejeometri) zvinopihwa mukufambira mberi kwehupamhi - semuenzaniso isa hupamhi kubva painoda kusvika 1.5mm kusvika 6mm, chimwe nechimwe chichipetwa neradius yekona yakakodzera - kuitira kuti basa remutengi rienzanise upamhi hweparutivi, kwete kuenzanisa upamhi hweparutivi kune upamhi hushoma kune hushoma hweparutivi. mabasa." Gorofu rakachekwa nekuisa rakatetepa zvakanyanya kune application rinomanikidza kupfuura akawanda uye rinowedzera nguva yekutenderera; imwe yakawandisa ine njodzi yekucheka yakawandisa uye kuzunguzika pazvikamu zvitete-pamadziro.
Maviri chip-anosiyana ekudzora akakodzera kunzwisiswa:
- -M suffix geometries:Kazhinji -chinangwa chekugadzira/kuparadzanisa mutsara, kuenzanisa chip control pane dzakasiyana siyana dzesimbi uye{1}}chinangwa mashandisirwo.
- -G suffix geometries:Kazhinji inotariswa yakananga kune imwe chip{{0}inodambuka chimiro - yakapinza entry angle kana yakakura groove - inonyatsokodzera gummier kana stringier{3}}chipping zvinhu apo njimememeti yemazuva ese inoita machipisi akareba, akamonereka panzvimbo pezvikamu zvipfupi zvinodzoreka.
Mutengi anomira pamutsara mumwe chete wegiyomethri yakasanganiswa-kugadzirwa kwezvinhu anofanirwa kubvunza zvakajeka kuti ndeipi chip-yedzorero inosiyana nemutengi, uye kuti zvese zviripo here - nekuti "tinongotenga imwe grooving geometry" chinhu chakajairika asi chinodhura kurerutsa kana vatengi vachitora zvinhu zvakawanda.
Kuisa tambo: kufananidzwa kweprofile ndipo panoitika kukanganisa kwakawanda kwekutsvaga
Kuisa threading kunotadza vatengi nenzira chaiyo, inodzivirika: kusawirirana kweprofile. Kusiyana nekushandura mabhidhiri apo giredhi rakashata zvishoma rinoburitsa zvishoma-asi{2}}zvinobatika, chinopinza chine mbiri isiriyo hachingodimbu shinda chaiyo - izere-profile ISO metric, UN (nyika yakabatana), NPT/NPTF (American pipe taper), uye BSPT (British pipe taper) haidi vatengesi veprofile vakawanda kumusika panguva imwe chete nekuti vatengi munzvimbo dzakasiyana vanotsanangura zviyero zvakasiyana.
Mibvunzo inoshanda yekutsvagisa yekuisa tambo ndeye:
Yakazara-profile inopa kunyatsojeka asi inoda kuisa kamwe chete padanho rega rega. Zvishoma-profile (AG55/AG60) inovhara mativi akawanda neinoisa kamwe chete - yakanaka kune yakaderera-kushanduka kwevhoriyamu asi kusanyatsojeka.
Izvi hazvina kufanana! Kuiswa kwemukati kune nzvimbo yekubvisa kwakasiyana uye kubuda. Kusanganisa ER/IR kukanganisa kwakajairika kwekuzadzisa.
NPT, NPTF, uye BSPT dzine taper angles dzakasiyana uye mafomu. Bata aya semaSKU akaparadzana kwete marelabel edunhu.
Kune mushambadzi anodzora tambo yekuisa inventory pamisika yekunze, kugadzirisa kuri kushanda nemutengesi anogona kugadzira achipesana nedhirowa kana referensi yakajairwa nekukasira (kazhinji mukati memavhiki mashoma) kuitira kuti yakaderera-kuvhota kana shinda isina kujairika haidi kugara mudura zvachose.
Zvishandiso zvinobhowa: dambudziko revatengi vanorerutsa
Kutendeuka kwemukati uye kunofinha kunosuma dambudziko rechimiro chisipo mukutendeuka kweOD: chishandiso chinochinjirwa mukati mebhore, uye chiyero che boring bar overhang to bar dhayamita (L: D reshiyo) inotaridza zvakananga kuti yakawanda sei vibration iyo system inoshivirira kutaura kusati kwatanga kushatisa kupera kwepasi uye hupenyu hwepamoyo. Iri idambudziko rekushandisa-system, harisi dambudziko rekuisa chete - asi pinza geometry richiri kuita basa rine musoro pakuti mutengi ane mapeji akawanda sei chatter isati yava nyaya yekugadzira.
Yakanaka-rake, yakapinza-yakapinza inofinha inopinza (kazhinji CCGT, DCGT, TPGH-magadzirirwo ejometri ane maekona ekuzorodza) akachekwa nemasimba eradial yakaderera pane negative geometries, izvo zvinokosha zvisingaenzaniswi mukufinha nekuti simba reradial ndiro chairo rinonakidza chatter mubhawa rakavharwa. Kune vatengi vachitsanangura zvinofinha zvinopinza, chinobatika chekutora ndeichi: mune chero chinhu chisiri kudzika, chakakura{4}}chibhorani chine dhayamita (inenge 4:1 L:D kana zvirinani), kukoshesa kupinza, kwakaderera{7}}kumanikidza geometry pamusoro pesimba repamusoro ndiko kunowanzo kutengeserana kwakanaka -kutaurirana{9}}inotyairwa zvimedu uye mutsauko unopinza uye 1 mutengo wakapinza uye 1 mutengo wakapfuura}{7}} rinorema-basa jiometry mune isina kudzika zvakanyanya-ku{13}}basa rinofinha.
SKU consolidation: iyo yekutenga mutengo vatengi havawanzo kuisa nhamba pa
Zvirongwa zvekupinza, zvekupinza uye zvinofinha zvinogadzira SKU kuverenga nekukurumidza - mutsara mumwe chete wekugezera une upamhi hushanu, maviri chip-anodzora akasiyana uye matatu makona radii atove makumi matatu maSKU asati aiswa musiyano wegiredhi rimwechete. Kune vashambadziri nezvitoro zvemabasa, mutengo wekutakura uye njodzi yekuperevedza kweSKU imari chaiyo isingawanzo ratidzike mu-pamwe chete mutengo wekuenzanisa.
Iyo inonyanya kushanda yekubatanidza nzira inoshandiswa nevatengi mukuita haisi kudzikisa geometry renji asi kubatanidza supplier count - sourcing grooving, threading, boring and general turning inserts kubva mufekitari imwe chete inogona kutora uye kutumira uwandu hwakazara pamwechete. Izvi zvinoderedza huwandu hwehukama hwevatengesi, PO macycles uye anouya-QC inogadzirisa chikwata chinotenga kuti chirambe chakazara.
Chii chekutsvaga mune mutengesi kune iyi mitsetse yechigadzirwa
- Vanogona here kutaura vachipesana nedhirowa, kwete chete kodhi kodhi?Zvisiri-zvakajairwa uye upamhi hunowanikwa mumisika yekunze. Katalog-mutengesi chete ndiye anogona kutsiva inofananidzwa pasina kuiratidza.
- Ndeipi sampuli chaiyo-ye-yenguva yekugadzira?Chirongwa chemuenzaniso chakanyorwa chisati chagadzirwa zvizere ndiyo nzira yakajairika yekubvisa-hukama panjodzi.
- Pane here-label/neutral packing iripo here, kana kuti yakavharirwa?OEM branding inofanirwa kuve yakajairwa chikamu chemaitiro, kuve nechokwadi chekuenderana munguva yekutungamira uye mhando yemhando.
King's grooving/parting (GPMN, GRMN), threading (ISO, UN, NPT, BSPT, AG geometries), uye boring tool (CCGT, DCGT, TPGH, etc.) mitsetse inogadzirwa pamhando imwe chete yecarbide substrates, ichibvumira kubatanidzwa kwemumwe-mupi. Makotesheni uye zvirongwa zvemuenzaniso zvinowanzodzoserwa mukati memazuva maviri ekushanda.
Mibvunzo Inowanzo bvunzwa kubva kune Vatengi
Mubvunzo: Ini ndinoda akapatsanurwa ekuisa yekugezera nekuparadzana, kana imwe yekuisa inoita zvese zviri zviviri?
Mazhinji ejiometri anorovera anogona kuparadzaniswa zvakabudirira pamadhayamita akatetepa, asi nekudzika kwekuparadzanisa kunowedzera, kubviswa kwechip uye kusimba kunowedzera kudiwa. Simbisa kuti chinopinza/chibatiso chakatemerwa kudzika chaiko kwekuparadzanisa.
Mubvunzo: Ndeupi musiyano uripo pakati pezvakaiswa-nembiri nechidimbu{1}}
Yakazara-mbiri ndeyechokwadi uye yakajairwa yezvikamu zvinosangana; zvishoma-profile (yakawanda-pitch) inobhadhara zvakanyanya kune zvitoro zvemabasa kucheka mativi akasiyana nemudziyo mumwe.
Mubvunzo: Ndinoziva sei kana chatter mukushanda kunofinha iri dambudziko rekushandisa kana dambudziko rekuisa?
Kana chatter ikaitika pakupfuura 4: 1 zvisinei nekuiswa, ine dhizaini (bhawa). Pazasi apa, kuenda kune inopinza, yakanaka -rake insert ndiyo yekutanga kugadzirisa kuedza.
Mubvunzo: Zvakakodzera here kubhadhara zvakawanda pakudhirowa-zvichienderana nemazwi kana zvandinoda iyezvino ari masaizi akajairwa ekhathalogi?
Kana musanganiswa wako wakagadzikana, pamwe kwete. Asi kune vanogovera vane vatengi vekunze, kugona kuwana-zvakajairwa zvakatorwa pasina kuchinja vatengesi iheji inoshanda chaiyo.
Mhedziso
Kugadzira, kubatanidza uye kuita zvinofinha zvinofumura vatyairi vemitengo iyo mutengo wakapfava-pa{1}}pamwe kuenzanisa wekuisa unopotsa zvachose: chip control inotemesa mwero wezvakakura mugrooving, kurongeka kweprofile kunoratidza kana chinopinza chinoshanda zvachose, uye geometry{2}}inotyairwa yekucheka simba inotara kuti basa rinofinha rakachena here. Vatengi vanoongorora vatengesi pazvinhu zvekushanda izvi - chip-vanodzora zvakasiyana-siyana zvakachengetwa, chimiro uye kuvharwa kwenzvimbo, kuwanikwa kwakanaka-kuwanikwa kwerake kunofinha, uye kudhirowa chaiko-kunobva maquoting ezvisiri{8}}zvakajairwa - vanowanzoona kudzikisira kwemutengo pane kuderera kwemutengo wekutenga pane kuderedzwa kwemutengo chaiwo. order.
